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Polyimide Film Heater

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Product Details

Technical data:

1. Insulation:  UDC500V>=200M ohm

2. Dielectrical strength: UAC>=2000V

3. Opeartion temperature:  <=232C

4. Wattage density:  <=1.1W/cm2 or <=6.5W/cm2(with thermostat)

5.Thickness:  <=0.2mm Can bent at any angle

6. Weight:  <=278g/m2

 

Design instruction:

1. Drawing for maximum installation size of the heater

2. Relevant electric parameters: as wattage, voltage, resistance, current and tolerance

3. Direction,  length and location of the lead wire

 

 

 

 

Basic information:

 

1. Interior FEP binding stands 200°C.
2. Apply in vacuum environment.
3. Stand against most of chemical material such as acid, impregnant, alkali (except NaOH).
4. The size can be very small.
5. Thin and small curly semidiameter.

6. Temperature Range: -50°C~200°C, the max temperature is 150°C for the heater with paster.
7. Material: Kapton/FEP, polyimide membrane
8. Resistance Precision: ±10%ak±0.5Ω(taking max)
9. Medium Strength: 1000VRMS
10. Minimum Curve Semidiameter: (0.8mm)

 Polyimide is an organic polymer with very high dielectric
capability, thin profileand low thermal mass, while providing superior
resistance to most solvents, oils,and radiation. In connection with
these features, kapton heaters are very ideal for applications:
 With space and weight limitation
 The heater will be exposed to chemical or oil
 In vacuum environments due to low outgassing
 Fast and precise heating

Complicated heating profiles(e.g. Multi-zone heater) for lasers and
precision instruments can be easily realized.

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Being transparent, Kapto film also allows easy visual inspection on the internal strutures. Pressure-sensitive adhesive(3M) backing surface is standard, but special adhesive or mounting holes can be customized
pre customer requirement. Special cord and plug sets available.





Specification of Polyimide Heater

Working voltage: 0-400V

Working temperature: -200C-180C

Watt density: <7.8W/cm2

Mounting: 3M

Max size: 500*600mm

Bending radius: >0.8mm

Exit: teflon or silicone insulated leads

 2.jpg





Application of Kapton Heaters


Medical diagnostic instruments: Heat sample trays, reagent bottles, etc.

Stabilize optoelectronic components

Test or simulate integrated circuits


Enable cold weather operation of outdoor electronics such as laptop, ATM, LCD’s


Protect aircraft electronic and mechanical devices in cold weather/area




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Why Kapton

  • Heating for very small sizes
  • Very thin
  • High dielectric strength
  • Flexible circuit design
  • Superior tensile strength and tear resistance
  • Resistant to radiation and most solvents
  • Better choice far high watt density heaters (those over 5 watts/in2). Also used for watt densities of 5 or less.
  • Excellent choice for heaters that require multi-zoned wattages or heaters that have many holes and/or cutouts.
  • May provide an economic advantage for high volume applications.
 

 

 

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